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Systematic approach for the development of an FE-based process simulation framework for wet compression moulding of continuously reinforced composites

Poppe, Christian ORCID iD icon; Dörr, Dominik; Kärger, Luise

Abstract (englisch):

Wet compression moulding (WCM) provides large-scale production potential for continuously fibre reinforced structural components as a promising alternative to resin transfer moulding (RTM). Lower cycle times are enabled by parallelisation of the key process steps draping, infiltration and curing during moulding, which is called viscous draping. Experimental and theoretical investigations prove strong mutual dependencies between the physical mechanisms, especially between the resin (fluid) and the stacked laminate [1-4]. To enable a time and cost efficient product and process development throughout all design stages, accurate process simulation tools are desirable. Hitherto, a lack of systematic investigation and understanding of these mutual dependencies prevent further development of suitable numerical methods. Existing sequential draping and mould filling simulations models that are suitable for the RTM process cannot be directly applied to the WCM process, due to the above outlined physical couplings [5]. Numerical approaches published within the field of liquid composite moulding (LCM) [6] or vacuum assisted processes [7] already contain fluid-structure-interaction approaches. ... mehr

Volltext §
DOI: 10.5445/IR/1000099349
Veröffentlicht am 30.10.2020
Cover der Publikation
Zugehörige Institution(en) am KIT Institut für Fahrzeugsystemtechnik (FAST)
Publikationstyp Vortrag
Publikationsdatum 13.03.2019
Sprache Englisch
Identifikator KITopen-ID: 1000099349
Veranstaltung Colloquium 602 – Composite manufacturing processes. Analyses, modelling and simulations (2019), Lyon, Frankreich, 13.03.2019 – 15.03.2019
Projektinformation MWK, 17575 (intern)
Schlagwörter Lightweight-Design, Forming simulation, Infiltration, Fluid-Structure-Interaction
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