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Precision hard turning of ti6al4v using polycrystalline diamond inserts: Surface quality, cutting temperature and productivity in conventional and high-speed machining

Abdelnasser, E.; Barakat, A.; Elsanabary, S.; Nassef, A.; Elkaseer, A. 1
1 Institut für Automation und angewandte Informatik (IAI), Karlsruher Institut für Technologie (KIT)

Abstract (englisch):

This article presents the results of an experimental investigation into the machinability of Ti6Al4V alloy during hard turning, including both conventional and high-speed machining, using polycrystalline diamond (PCD) inserts. A central composite design of experiment procedure was followed to examine the efects of variable process parameters; feed rate, cutting speed and depth of cut (each at five levels) and their interaction efects on surface roughness and cutting temperature as process responses. The results revealed that cutting temperature increased with increasing cutting speed and decreasing feed rate in both conventional and high-speed machining. It was found that high speed machining showed an average increase in cutting temperature of 65% compared with conventional machining. Nevertheless, high speed machining showed better performance in terms of lower surface roughness despite using higher feed rates compared to conventional machining. High-speed machining of Ti6Al4V showed an improvement in surface roughness of 11% compared with conventional machining, with a 207% increase in metal removal rate (MRR) which offered the opportunity to increase productivity. ... mehr

Verlagsausgabe §
DOI: 10.5445/IR/1000128210
Veröffentlicht am 18.01.2021
DOI: 10.3390/ma13245677
Zitationen: 8
Web of Science
Zitationen: 7
Zitationen: 7
Cover der Publikation
Zugehörige Institution(en) am KIT Institut für Automation und angewandte Informatik (IAI)
Publikationstyp Zeitschriftenaufsatz
Publikationsjahr 2020
Sprache Englisch
Identifikator ISSN: 1996-1944
KITopen-ID: 1000128210
HGF-Programm 43.22.03 (POF III, LK 01) Printed Materials and Systems
Erschienen in Materials
Verlag MDPI
Band 13
Heft 24
Seiten Art.Nr. 5677
Nachgewiesen in Web of Science
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