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Material parameter optimization for orthogonal cutting simulations of AISI4140 at various tempering conditions

Stampfer, Benedict; González, Germán; Segebade, Eric; Gerstenmeyer, Michael; Schulze, Volker


The mechanical parameters of quenched and tempered AISI4140 and the machining process characteristics are depending on the material’s tempering state. The process characteristics of practical relevance are not only the cutting forces and the tool wear, but also the surface layer states of the machined part. In order to predict and to improve these characteristics efficiently, chip forming simulation via finite element method (FEM) is commonly applied. However, an issue in machining simulation which is often addressed is choosing appropriate material parameters for the flow stress model. This especially accounts for AISI4140 with various tempering conditions, as in many cases the precise heat treatment is not supplied in detail, even in scientific literature.

In this work, orthogonal cutting of AISI4140 with tempering temperatures of 300°C, 450°C and 600°C is investigated by experiments and FE simulations. The Johnson-Cook flow stress model is used in the FE simulation. The referring material parameters for the tempering conditions are iteratively adapted via numerical optimization to fit experimental cutting forces. The obtained parameters are compared to literature values in order to prepare a common ground for the cutting simulation of AISI4140. ... mehr

Verlagsausgabe §
DOI: 10.5445/IR/1000142095
Veröffentlicht am 19.01.2022
DOI: 10.1016/j.procir.2021.09.034
Zitationen: 5
Zitationen: 4
Cover der Publikation
Zugehörige Institution(en) am KIT Institut für Produktionstechnik (WBK)
Publikationstyp Proceedingsbeitrag
Publikationsjahr 2021
Sprache Englisch
Identifikator ISSN: 2212-8271
KITopen-ID: 1000142095
Erschienen in 18th CIRP Conference on Modeling of Machining Operations (CMMO), Ljubljana, Slovenia, June 15-17, 2021. Ed.: E. Govekar
Veranstaltung 18th CIRP Conference on Modeling of Machining Operations (CMMO 2021), Ljubljana, Slowenien, 15.06.2021 – 17.06.2021
Verlag Elsevier
Seiten 198–203
Serie Procedia CIRP ; 102
Schlagwörter Cutting; heat treatment; modeling
Nachgewiesen in Scopus
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