Systematic Approach for Finite Element Analysis of Thermoplastic Impregnated 3D Filament Winding Structures—Advancements and Validation

This work aims to enhance and validate a systematic approach for the structural finite element (FE) analysis of thermoplastic impregnated 3D filament winding structures (fiber skeletons). The idealized modeling of geometrically complex fiber skeletons used in previous publications is refined by considering additional characteristic dimensions and investigating their mechanical influence. Moreover, the modeling approach is transferred from the meso- to the macro-level in order to reduce modeling and computational effort. The properties of meso- and macro-level FE models are compared using the example of simple loop specimens. Based on the results, respective application fields are defined. In the next step, the same modeling approach is applied to a more complex, three-dimensional specimen—the inclined loop. For its macro-level FE model, additional material characterization and modeling, as well as enhancements in the modeling of the geometry, are proposed. Together with previously determined effective composite properties of fiber skeletons, these results are validated in experimental tensile tests on inclined loop specimens.