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FE analysis on the influence of sequential cuts on component conditions for different machining strategies

Schulze, V. 1,2; Osterried, J. 2; Strauß, T. 1
1 Institut für Angewandte Materialien – Werkstoffkunde (IAM-WK), Karlsruher Institut für Technologie (KIT)
2 Institut für Produktionstechnik (WBK), Karlsruher Institut für Technologie (KIT)


Performance and durability of highly stressed components are greatly affected by the component's state including residual stresses. For processes with multi-edged tools, sequential cuts influence the surface layer. A method to forecast the component state is developed by using FE simulations of multiple chip formation done by broaching of SAE 5120 low alloy steel. Remeshing describes material separation, allowing a high detailed resolution of the machined surface layer including the workhardened layer and the residual stress state. Implemented simulation method extracts information from the machined work piece and defines initial conditions for a new unmachined work piece model. The work analyses the influence of tool temperatures on residual stress states after machining. Effects on the stresses appear below the surface. The results are compared to residual stress measurements.

DOI: 10.1016/j.proeng.2011.11.119
Zitationen: 12
Zitationen: 11
Zugehörige Institution(en) am KIT Institut für Produktionstechnik (WBK)
Institut für Angewandte Materialien – Werkstoffkunde (IAM-WK)
Publikationstyp Zeitschriftenaufsatz
Publikationsmonat/-jahr 02.2011
Sprache Englisch
Identifikator ISSN: 1877-7058
KITopen-ID: 1000147210
Erschienen in 1st CIRP Conference on Surface Integrity (CSI)
Verlag Elsevier
Band 19
Seiten 318–323
Bemerkung zur Veröffentlichung 1st CIRP Conference on Surface Integrity (CSI), January 30th to February 1st 2012
Schlagwörter Finite element method (FEM); Surface integrity; Sequential cuts
Nachgewiesen in Dimensions
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