A Novel Magnetic Hardening Mechanism for Nd‐Fe‐B Permanent Magnets Based on Solid‐State Phase Transformation

Permanent magnets based on neodymium-iron-boron (Nd-Fe-B) alloys provide the highest performance and energy density, finding usage in many high-tech applications. Their magnetic performance relies on the intrinsic properties of the hard-magnetic Nd$_2$Fe$_{14}$B phase combined with control over the microstructure during production. In this study, a novel magnetic hardening mechanism is described in such materials based on a solid-state phase transformation. Using modified Nd-Fe-B alloys of the type Nd$_{16}$Fe$_{bal-x-y-z}$Co$_x$Mo$_y$Cu$_z$B$_7$ for the first time it is revealed how the microstructural transformation from the metastable Nd$_2$Fe$_{17}$B$_x$ phase to the hard-magnetic Nd$_2$Fe$_{14}$B phase can be thermally controlled, leading to an astonishing increase in coercivity from ≈200 kAm$^{−1}$ to almost 700 kAm$^{−1}$. Furthermore, after thermally treating a quenched sample of Nd$_{16}$Fe$_{56}$Co$_{20}$Mo$_2$Cu$_2$B$_7$, the presence of Mo leads to the formation of fine FeMo$_2$B$_2$ precipitates, in the range from micrometers down to a few nanometers. These precipitates are responsible for the refinement of the Nd$_2$Fe$_{14}$B grains and so for the high coercivity. ... mehrThis mechanism can be incorporated into existing manufacturing processes and can prove to be applicable to novel fabrication routes for Nd-Fe-B magnets, such as additive manufacturing