A method to prolong lithium-ion battery life during the full life cycle

Extended lifetime of lithium-ion batteries decreases economic costs and environmental burdens in achieving sustainable development. Cycle life tests are conducted on 18650-type commercial batteries, exhibiting nonlinear and inconsistent degradation. The accelerated fade dispersion is proposed to be triggered by the evolution of an additional potential of the anode during cycling as measured vs. Li$^+$/Li. A method to prolong the battery cycle lifetime is proposed, in which the lower cutoff voltage is raised to 3 V when the battery reaches a capacity degradation threshold. The results demonstrate a 38.1% increase in throughput at 70% of their beginning of life (BoL) capacity. The method is applied to two other types of lithium-ion batteries. A cycle lifetime extension of 16.7% and 33.7% is achieved at 70% of their BoL capacity, respectively. The proposed method enables lithium-ion batteries to provide long service time, cost savings, and environmental relief while facilitating suitable second-use applications.