Optimized Apparatus Design for Continuous Aqueous Two-Phase Flotation (ATPF)

Aqueous two-phase flotation (ATPF) is an integrative downstream method for separating and concentrating biomolecules from crude biosuspensions such as fermentation broth. Its continuous operation not only increases throughput, but also makes it recommended for continuous upstreams. In this work, an optimized apparatus design in the form of a horizontal flotation tank is presented. The geometry of the new apparatus for continuous ATPF is optimized using flow simulations so that the two aqueous phases can be pumped uniformly through the flotation tank in co-current or counter-current flow. The implementation of a conductivity measurement enables to characterize the phase mixing effect induced by the rising gas bubbles introduced through three different gassing units. ATPF experiments with the model enzyme phospholipase A$_2$ show that there are favorable combinations of gas flow rates to increase the flotation rate and reduce the back-diffusion at the outlet of the apparatus. This allows high phase exchange rates up to 2/h and hence increases the amount of enzymes that can be recovered per time. Co-current operation of continuous ATPF increased separation efficiency about 14% up to E = 74% compared to counter-current operation.