Processing of high-strength thermal-resistant Al-2.2% cerium-1.3% lanthanum alloy rods with high electric conductivity by High Pressure Torsion Extrusion

A novel severe plastic deformation (SPD) process of High Pressure Torsion Extrusion (HPTE) was applied to the rods of the Al-2.2 wt.% Ce-1.3 wt.% La (Al–3.5RE) alloy. The microstructure, microhardness, the mechanical strength, thermal stability, and electrical conductivity of the alloy after HPTE and subsequent annealing have been investigated. It was demonstrated that HPTE processing can simultaneously increase yield strength from 127 to 225 MPa and electrical conductivity from 54.7% IACS to 55.7% IACS in this alloy. Such a remarkable combination of properties was achieved thanks to significant refinement of microstructure constituents: grain size of Al matrix was reduced down to 0.9 µm and initially continuous network of Al$_{11}$RE$_3$ phase was broken to micrometer- and nanometer-sized particles. Furthermore, the yield strength of the HPTE-processed Al–3.5 RE alloy remains stable at 230 °C for 1 h due to micrometer- and nanometer-sized particles that pin the grain boundaries. Therefore, HPTE processing of Al–RE alloys has a high application potential in the electric power industry.