Structural Aspects and Adhesion of Polyurethane Composite Coatings for Surface Acoustic Wave Sensors

Surface acoustic wave-based (SAW) sensors are of great interest due to their high sensibility and fast and stable responses. They can be obtained at an overall low cost and with an intuitive and easy-to-use method. The chemical sensitization of a piezoelectric transducer plays a key role in defining the properties of SAW sensors. In this study, we investigate the structural and adhesion properties of a new class of coating material based on polyurethane polymeric composites. We used dark-field microscopy (DFM) and scanning electron microscopy (SEM) to observe the microstructure of polyurethane composite coatings on piezoelectric sensor elements and to analyze the effects of the chemical resistance and adhesion test (CAT) on the coating layers obtained with the polyurethane polymeric composites. The results of the microscopy showed that all polyurethane composite coatings exhibited excellent uniformity and stability after chemical adherence testing (CAT). All of the observations were correlated with the results of the ultrasonic analysis, which demonstrated the role of polyurethane as a binder to form the stable structure of the composites and, at the same time, as an adhesion promoter, increasing the chemical resistance and the adherence of the coating layer to the complex surface of the piezoelectric sensor element.