Development and Validation of a Modular Sensor-Based System for Gait Analysis and Control in Lower-Limb Exoskeletons

With rapid advancements in lower-limb exoskeleton hardware, two key challenges persist: the accurate assessment of user biomechanics and the reliable control of device behavior in real-world settings. This study presents a modular, sensor-based system designed to enhance both biomechanical evaluation and control of lower-limb exoskeletons, leveraging advanced sensor technologies and fuzzy logic. The system addresses the limitations of traditional lab-bound, high-cost methods by integrating inertial measurement units, force-sensitive resistors, and load cells into instrumented crutches and 3D-printed insoles. These components work independently or in unison to capture critical biomechanical metrics, including the anteroposterior center of pressure and crutch ground reaction forces. Data are processed in real time by a central unit using fuzzy logic algorithms to estimate gait phases and support exoskeleton control. Validation experiments with three participants, benchmarked against motion capture and force plate systems, demonstrate the system’s ability to reliably detect gait phases and accurately measure biomechanical parameters. By offering an open-source, cost-effective design, this work contributes to the advancement of wearable robotics and promotes broader innovation and accessibility in exoskeleton research.