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Simulation of the water mass transport in electrodes during post-drying and moisture management of Li-ion battery production via the Two-Scale-Model

Heckmann, Thilo ORCID iD icon 1; Barbig, Philipp 1; Pham, Anh Thi 1; Eser, Jochen C. 1; Scharfer, Philip 1; Schabel, Wilhelm 1
1 Lichttechnisches Institut (LTI), Karlsruher Institut für Technologie (KIT)

Abstract:

The moisture content of the material inside a lithium-ion battery (LiB) cell is a critical parameter for safety and performance of LiBs. Post-drying or final drying prior to filling the cell with electrolyte reduces the water content within the cell to an appropriate level, while moisture management aims to control the water content along the production chain. In both cases, the sorption of water in the composite structure of the porous electrode is the physical phenomenon that must be understood to design and adjust process parameters for post-drying and moisture management. It is our hypothesis that this sorption of water in the electrode can be simulated with a phenomenological mass transport model on two scales. Therefore, we introduce the Two-Scale-Model which couples the mass transport on micro scale (e.g., the polymeric binder phase of the electrode) and macro scale (e.g., the gas phase inside the electrode). Experimentally, a magnetic suspension balance refitted to measure vacuum drying curves with a customized sample holder provides validation data. The results of the Two-Scale-Model show that the mass transport on micro and macro scale can be characterized by the diffusion times of micro and macro scale. ... mehr


Verlagsausgabe §
DOI: 10.5445/IR/1000191532
Veröffentlicht am 19.03.2026
Cover der Publikation
Zugehörige Institution(en) am KIT Lichttechnisches Institut (LTI)
Publikationstyp Zeitschriftenaufsatz
Publikationsdatum 26.02.2026
Sprache Englisch
Identifikator ISSN: 0737-3937, 1532-2300
KITopen-ID: 1000191532
Erschienen in Drying Technology
Verlag Taylor and Francis
Seiten 1–12
Vorab online veröffentlicht am 23.02.2026
Schlagwörter Post-drying, Li-ion batteries, sorption, moisture management
Nachgewiesen in Scopus
Web of Science
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