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Energy‐Efficient Induction Carbonization: Tailoring Pore Structures in Hard Carbon Anodes Toward Enhanced Electrochemical Performance

Jin, Yanghao; Sun, Mengwei; Shi, Ziyi; Achchige, Dumindu Pasan Siriwardena Thanaweera; Liu, Huiting 1; Yang, Hanmin; Subasi, Yaprak; Gond, Ritambhara; Wang, Yazhe; Asfaw, Habtom Desta; Tian, Yun; Baumann, Manuel ORCID iD icon 1; Weil, Marcel 1; Yao, YongGang; Yang, Haiping; Younesi, Reza; Jönsson, Pär G.; Yang, Weihong; Han, Tong
1 Institut für Technikfolgenabschätzung und Systemanalyse (ITAS), Karlsruher Institut für Technologie (KIT)

Abstract:

Hard carbon (HC) is currently the predominant anode material for sodium-ion batteries; however, its practical application is still limited by insufficient initial Coulombic efficiency (ICE) and plateau capacity. Meanwhile, conventional HC production relies on energy-intensive carbonization processes with considerable carbon emissions. Here, an induction heating carbonization strategy is developed for extruded biocarbon columns derived from biomass-based biochar and bio-oil, enabling simultaneous enhancement of electrochemical performance and production sustainability. Bio-oil combined with high-pressure extrusion suppresses open pores, whereas induction heating generates localized eddy currents and concentrated Joule heating that accelerate carbon rearrangement and promote closed pore formation. As a result, the closed-to-open pore volume ratio increases from 0.32 to 85.18, leading to improved ICE (95.0% vs. 84.4%) and plateau capacity ratio (77.6% vs. 64.7%) relative to conventional carbonized HC. Life-cycle assessment further indicates an approximately 35% reduction in global warming potential. Overall, this work presents an energy-efficient, low-emission route for producing high-performance HC anodes.


Verlagsausgabe §
DOI: 10.5445/IR/1000193462
Veröffentlicht am 21.05.2026
Originalveröffentlichung
DOI: 10.1002/cey2.70243
Cover der Publikation
Zugehörige Institution(en) am KIT Institut für Technikfolgenabschätzung und Systemanalyse (ITAS)
Publikationstyp Zeitschriftenaufsatz
Publikationsjahr 2026
Sprache Englisch
Identifikator ISSN: 2637-9368
KITopen-ID: 1000193462
HGF-Programm 37.11.02 (POF IV, LK 01) Societally-Feasible Transformation Pathways
Erschienen in Carbon Energy
Verlag John Wiley and Sons
Vorab online veröffentlicht am 14.05.2026
Nachgewiesen in OpenAlex
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